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RoboticsAI Business & IndustryRobotics & Automation NewsPublished: Jul 17, 2026, 22:00 JST3 min read

Warehouse automation shifts to goods-to-person, demand sensing, circular logistics in 2026

Warehouse automation shifts to goods-to-person, demand sensing, circular logistics in 2026

Key takeaway

  • Four strategic shifts are redefining warehouse logistics in 2026, according to Exotec's western Europe managing director. Goods-to-person automation delivers items to stationary workers, cutting daily walking distances up to 15km and reducing physical strain, while accounting for significant cost savings in non-automated warehouses—put-away, storage, and picking operations represent up to 52% of non-automated warehouse costs.

  • Real-time AI-driven demand sensing replaces traditional forecasting, shortening planning cycles and moving companies toward more resilient just-in-case inventory models.

  • Digital twin technology, previously used in aerospace, now allows logistics operators to simulate warehouse and robotics scenarios without interrupting live operations, providing a decisive competitive advantage in an industry where downtime directly translates to lost productivity.

3 Key Points

  1. What happened

    Thomas Genestar, managing director of western Europe at Exotec, outlined four strategic pillars reshaping supply chain logistics in 2026: goods-to-person (G2P) automation that delivers items to stationary operators; demand sensing using AI/ML to adjust forecasts in real time; circular logistics and remanufacturing to extend asset lifecycles; and digital twins to simulate warehouse and robotics operations without interrupting live systems.

  2. Why it matters

    G2P automation cuts operator walking to eliminate up to 15km daily trips, reducing physical strain and improving quality of work life; according to a G2P Solutions 2025 market report by STIQ, put-away, storage, and picking operations account for up to 52% of costs in non-automated warehouses, so automation directly addresses cost and labor efficiency. Demand sensing shifts companies from just-in-time to more resilient just-in-case models with shorter planning cycles and better peak management. Digital twins allow logistics operators to test scenarios and detect faults under virtual conditions, protecting productivity in an industry where downtime translates directly to lost revenue.

  3. What to watch

    Genestar emphasized that organizations succeeding in 2026 will be those investing in predictive intelligence and building supply chains capable of thriving amid disruption—signaling that adoption of these four pillars, especially digital twin and AI-driven forecasting, will likely become competitive requirements for industrial logistics players.

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Context & Analysis

The warehouse automation landscape is entering a phase where four interconnected capabilities—automation, AI, resilience, and digital intelligence—are becoming baseline operational requirements rather than competitive luxuries. E-commerce expansion has forced organizations to rethink logistics fundamentally, and the trends Genestar outlines reflect a structural shift away from labor-intensive, linear workflows toward systems that are simultaneously more efficient and more resilient.

Goods-to-person automation exemplifies this change. By reversing the traditional logic where workers travel to goods, G2P systems reduce operator fatigue (eliminating up to 15km of daily walking), improve task consistency, and free human workers from the most physically taxing elements of warehouse work. The body cites STIQ data showing that put-away, storage, and picking account for up to 52% of costs in non-automated warehouses—a figure that underscores why G2P adoption is no longer optional for operators facing cost and labor pressures.

Demand sensing and digital twins represent a second wave: moving supply chain logic from reactive prediction and intuition to continuous, real-time data-driven adjustment. Demand sensing replaces rigid forecasting with AI models that adjust for multiple simultaneous signals, shifting companies toward just-in-case resilience rather than just-in-time fragility. Digital twins, borrowed from aerospace, allow logistics operators to run virtual simulations of workflows, fault detection, and seasonal peaks without risking downtime in live operations—a critical advantage in an industry where every minute of downtime is lost revenue. Together, these technologies embed predictive intelligence at the core of supply chain strategy.

FAQ

What is goods-to-person (G2P) automation and how does it change warehouse work?
G2P automation automatically delivers bins and items to human operators at fixed workstations, rather than requiring operators to move around the warehouse. This reduces round trips, provides more consistent tasks, eliminates the need for operators to walk up to 15km per day, and reduces exposure to heavy or hazardous loads.
How much of warehouse costs do picking, put-away, and storage operations represent?
According to the G2P Solutions 2025 market report by STIQ, put-away, storage, and picking operations account for up to 52% of costs in non-automated warehouses.
What is demand sensing and how does it differ from traditional forecasting?
Demand sensing uses AI/ML models to repeatedly recalculate demand by combining rapid signals (promotions, seasonality, weather) and weak signals (trends, economic fluctuations, inflation), rather than relying on traditional static forecasting models. The goal is regular synchronization between demand and production capability rather than achieving a single 'perfect' prediction.
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