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Yokogawa's Shigeno: plant AI cut steam and CO2 by 40%

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Yokogawa's Shigeno: plant AI cut steam and CO2 by 40%

3 Key Points

  1. What happened

    Yokogawa Electric's autonomous control AI, built on its CENTUM production control system, achieved a 40% cut in steam use and CO2 emissions at JSR's chemical plant from 2022, and 10–15% lower amine and steam use at Aramco's gas plant in 2025.

  2. Why it matters

    President Kunimasa Shigeno says AI multiplies Yokogawa's existing control strengths rather than being sold on its own; control systems were about 93.5% of sales, or ¥565.5 billion, in the fiscal year ended March 2026.

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Context & Analysis

Yokogawa's pitch rests on a long history: its CENTUM integrated production control system has been in use for more than 50 years, and the company has extended that base into advanced control. The JSR deployment, the world's first use of the FKDPP algorithm developed with Nara Institute of Science and Technology, replaced manual valve adjustments by experienced operators and has run stably for more than four years while delivering energy and cost savings.

The Aramco case carries a personal thread: Shigeno worked on the contract while stationed in the Middle East, and he recalls that the autonomous control solution was accepted only on the third proposal. In 2025, multiple linked autonomous control AIs at the gas plant directly optimized acid gas removal, cutting amine and steam use by 10–15% and power use by about 5%.

Shigeno pushes back on the idea that Yokogawa is an AI seller. He says AI multiplies the company's existing control strengths, and that investors frequently ask how much AI contributes to sales and profitability. That question is likely to persist as the company pursues inquiries from Brazil and Middle Eastern countries and positions its roughly 150 AIs as a way to pass on skilled operators' know-how.

FAQ
What is physical AI according to Yokogawa?
It is AI that opens and closes valves deep inside a plant to keep chemical operations safe and stable, not a humanoid robot moving goods or doing tasks.
Where has Yokogawa's autonomous control AI been deployed?
It was first implemented at JSR's chemical plant in 2022, now owned by ENEOS Materials, using an algorithm called FKDPP co-developed with Nara Institute of Science and Technology. In 2025 it was introduced at Saudi Aramco's gas plant.
How much of Yokogawa's business is control systems?
Control-related business accounted for about 93.5% of sales, or ¥565.5 billion, in the fiscal year ended March 2026.
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