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Suntory Logistics, Toyota Industries to Test Forklift with Switchable Forks

Suntory Logistics, Toyota Industries to Test Forklift with Switchable Forks

Key takeaway

  • Suntory Logistics and Toyota Industries will test an automated forklift in November.

  • It can switch between two and four forks.

  • This is Japan's first such truck-loading forklift.

3 Key Points

  1. What happened

    Suntory Logistics and Toyota Industries announced on September 1 that they will begin a demonstration test in November this year at the Suntory Logistics Urawa-Misono Distribution Center in Saitama City, using Toyota Industries' automated driving forklift "Rinova Autonomous" equipped with a multi-load handler that can switch between two and four forks.

  2. Why it matters

    This is described as Japan's first automated driving forklift for truck loading with a multi-load handler using 3D-SLAM guidance. The test aims to verify precision, stability, and practical responsiveness when transporting different numbers of pallets, potentially automating the entire forklift workflow from unloading to loading—a step toward addressing chronic labor shortages and aging in the logistics industry.

  3. What to watch

    The companies aim for actual operation from September 2028 onward, with the operation location yet to be decided. The demonstration will assess whether switching fork counts on a single forklift can meet the need for flexible truck loading automation.

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Context & Analysis

The announcement builds on an existing partnership between Suntory Logistics and Toyota Industries. Since 2021, the two companies have automated the warehousing of incoming products at the Urawa-Misono center. Loading and unloading trucks, however, has remained manual. This new test targets that gap.

The need for a switchable-fork design stems from industry practice. Beverage companies widely use four-fork forklifts to move two pallets at once for efficiency. Yet conditions at loading docks or factory entrances sometimes require moving just one pallet with two forks. Toyota Industries, which has expanded its automated product lineup since 1989, developed the multi-load handler to address this.

If the forklift proves reliable, the companies expect to automate the entire sequence of pallet work—from unloading trucks to storage and later loading. This could significantly ease labor shortages and the aging workforce in logistics, though the companies note this is an expected benefit rather than a guaranteed outcome.

FAQ

When will the demonstration test begin?
The demonstration test is scheduled to start in November this year at the Suntory Logistics Urawa-Misono Distribution Center in Saitama City.
What is the multi-load handler?
The multi-load handler is a device that allows the forklift's forks to switch between two and four, enabling a single forklift to handle both single-pallet and double-pallet transport.
When is the forklift expected to be operational?
The companies aim to achieve actual operation from September 2028 onward, though the operation location has not been decided.
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